WEBJul 1, 2020 · The proportioning of iron ore is the first step of the sintering process. It mixes different kinds of iron ores with coke, limestone, dolomite, and returned sinter to produce a raw mix for the ...
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WEBMar 1, 2019 · The iron ore sintering, an energyintensive industry, contributes to large emissions of Volatile Organic Compounds (VOCs) due to its high dependence on fossil fuels. The emissions of VOCs from the iron ore sintering process have been ignored until now, despite the welldocumented atmospheric and human health hazards associated .
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WEBAug 1, 2013 · Sintering is a process where a mixture of ore, flux and coke is agglomerated (agglomerated) in the sinter plant to produce suitable sintered products in terms of composition, quality and ...
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WEBAug 1, 2018 · Abstract. Iron ore sintering is a part of blast furnace ironmaking production. In order to upgrade the sintering automation and intelligent manufacturing, it is necessary to carry out sintering ...
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WEBAug 1, 2019 · An iron ore sintering process is the first procedure of steelmaking industry. It produces sinter for feeding into the blast furnace (BF). Empirical experiences show that a 1% decrease of iron grade (TFe) in produced sinter turns into a 2% increase of BF fuel ratio and a 3% decrease of BF output (Wang, 2011). So, the TFe is an important quality ...
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WEBJun 1, 2015 · Abstract. Iron ore sintering is an energyintensive process associated with emission of pollutants in iron and steel industry. In order to comprehensively evaluate the environmental impacts of sintering, a detailed life cycle assessment of a sintering plant was conducted. Life cycle inventory showed that, in the production of 1 t sinter ore ...
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WEBJan 15, 2024 · Discrete element method is used in this work to investigate the sintering granulation process of differentshaped nuclei iron ore particles and different drum baffle settings in rotating results show that the nuclei particle shape does not affect the flow pattern much, and the baffle setting can affect the time needed for particle flow to .
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WEBDec 1, 2023 · Iron ore sintering is one of the key steps in the ironmaking process, where granulated pellets are transformed into sinter in the sintering machine, providing an ideal raw material for ironmaking ...
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WEBMar 9, 2020 · The accuracy and integrity of the actual production data influence the reliability and stability of sintering process in steel industry. However, the actual production data may encounter various outliers due to noise, sensor failure, and operator negligence existing in this process. To tackle this issue, this article develops an original framework .
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WEBJun 1, 2015 · Abstract. Flue gas recirculation has been introduced into iron ore sintering process to reduce pollutant emissions. Compared with the conventional process, the sintering indices reduce gradually ...
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WEBJul 8, 2013 · The sintering process is used to agglomerate a mix of iron ore fines, return fines, fluxes, and coke, with a particle size of less than 10 mm, so that the resulting sinter, with a screened size of 5 mm to 30 mm, can withstand pressure and temperature conditions in the blast furnace (BF). The process of sintering of iron ore fines was primarily ...
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WEBMay 1, 2017 · Iron ore is the main responsible material for emissions of trace elements during sintering as it undergoes a series of physicochemical transformations throughout the process. In general, trace elements may remain in the solidstate, volatilize during combustion and recondense in the cleaning system, or remaining in the gaseous state .
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WEBNov 14, 2016 · Sintering is an agglomeration process that fuses iron ore fines, fluxes, recycled products, slagforming elements and coke. ... achieving an adequate sintered product depends on the adequate raw materials supply and the previous stage to the sintering process, granulation. For that reason, in this paper, the granulation process .
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WEBMay 3, 2024 · Section snippets Materials. The coal gangue (CG) used in this study was sourced from Shijiazhuang, Hebei. The CG blocks were subjected to drying in an oven at 90 °C for 24 hours, and ground for hours after drying, with an average particle size of μm and a specific surface area of 505 m 2 /kg after grinding. The iron ore tailings .
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WEBLimestone or quicklime is a necessary flux in the iron ore sintering process. Its production and appliion process will cause CO 2 emissions and various environmental pollution, but this has not attracted enough attention. Carbide slag (CS) is a calciumrich solid waste produced in acetylene production, the harmless disposal of which is still incomplete, .
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WEBMay 10, 2016 · This work presents the results of bench calcination and sintering studies conducted on an iron ore sample from Iron Quadrangle, Brazil with high goethite content. The natural samples and the products of calcination and sintering were characterised by inductively coupled plasma optical emission spectroscopy (OES/ICP), Xray .
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WEBAug 19, 2020 · The sintering process can be defined as a thermal agglomeration process that is applied to a mixture of iron ore fines, recycled ironmaking products, fluxes, slagforming agents, and solid fuel (coke) with the objective of obtaining a product with the suitable characteristics (thermal, mechanical, physical, and chemical) to be fed to the .
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WEBA key energy consumption in steel metallurgy comes from an iron ore sintering process. Enhancing carbon utilization in this process is important for green manufacturing and energy saving and its prerequisite is a timeseries prediction of carbon efficiency. The existing carbon efficiency models usually have a complex structure, leading to a time .
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WEBMay 1, 2019 · The iron ore sintering process is an important step in preparing raw material for ironmaking. How to reduce carbon consumption while ensuring the stable running of the sintering process is an ...
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WEBApr 1, 2020 · The abnormal operating mode of the iron ore sintering process will produce sinter ore with low yield and poor quality. It is of high economic value to ensure that the sintering process runs under ...
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WEBJan 1, 2016 · Generally, in the iron ore sintering process melting phase provides the coherency needed for high strength sinter. The amount of melt generated is highly dependent on the residence time at temperature of greater than 1100 °C. Other than residence time, the amount of melt formed will also depend on maximum temperature .
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WEBNov 16, 2020 · The sinter process of iron ore with biomass carbon instead of coke breeze as fuel was investigated via thermodynamic analysis in this paper through a comparison of sinter composition indexes, metallurgical properties, and pollutant emissions. Straw charcoal was used in this paper, and its replacement does not adversely affect the .
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WEBJan 1, 2022 · Abstract. Sintering is the most economic and widely used agglomeration process to prepare iron ore fines for blast furnace use. In this chapter, the sintering process is first described to ...
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WEBMar 20, 2020 · In the iron ore sintering process, it is desirable to maximize the productivity and quality of sinter while minimizing the fuel consumption for any given raw material (iron ore, flux and solid fuel) quality. However, given the complexity of the sintering process and the large number of manipulated variables, it is not practical for .
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WEBJan 31, 2014 · For conventional iron ore sintering process, improving the raw materials is a practical measure to enhance production indices, and many researches have studied the issues of ore blending or ...
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WEBMay 5, 2015 · A system dynamics model for ironflow in sintering process is built at relatively macroscopic level using the methods of causal loop diagrams and stockflow diagrams. The simulation results are accurate. The applicability of system dynamics to the study of steel manufacturing process, as well as the validity of the modeling and .
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A material supplier from Belgium would like to produce limestone powder for his custome...
India is rich in various mineral resources and it is an important mineral processing market
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